The router can’t get all the way into the corners.Ī dry-fit assembly is important. Mind the direction of the bit to avoid climb cutting.Ĭhop the rounded ends of the grooves. ![]() Rout the grooves for the top and bottom on a router table. If you get much grain tearout, switch to sanding. With a block plane, trim all the edges flush at the corners. If they don’t, you have the option of sanding the top and bottom down, or widening the groove. Double-check that the top and bottom fit the groove. However, I always round too much and little gaps show in the corners of the assembled box. An alternative is to round the corners of the top and bottom. Take the box apart and chop out the corners with a small chisel. This technique leaves rounded grooves in each corner. bit, you must make two passes to cut the full 3/8-in. Just pay attention to the direction of the bit, so you don’t engage a climb cut heavily, which can tear the workpiece from your hands. Grooving while the box is assembled gives each piece stability. above the edge of the table, cut the groove on the interior of the top and bottom of the box. The edges are the reference for the router table, so an uneven joint at a corner will show up in the groove. If the joints are a little loose, secure the box with a band clamp or small clamps.Ģ. The best way to groove is with a router table, though it can be done with a handheld router if you’re extremely careful.ġ. Making a stopped cut, however, is tricky and dangerous on a tablesaw (and I don’t recommend experimentation). The only problem is that the ends of tablesawn grooves will show at the ends of the dovetails. The simplest way to cut the grooves for the top and bottom is on a tablesaw, as shown in the Shaker Candle Box project. Here, we show how to put the box together and install the hardware but first you need to cut the grooves for the box’s top and bottom. The first two articles explained how to mill the cherry stock for the box and lay out and cut the dovetails. This is the third of three articles on making a simple dovetailed box.
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